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Leaking fuel injectors!

This is a discussion on Leaking fuel injectors! within the Dodge Sprinters forums, part of the General Sprinter Van Forum category; I have had a leaking Fuel Injector for over 100,000 miles! It filled the top of the tappit cover with ...

  1. #1
    Junior Member
    Join Date
    Sep 2006
    Posts
    1

    Default Leaking fuel injectors!

    I have had a leaking Fuel Injector for over 100,000 miles! It filled the top of the tappit cover with boiled fuel and it turned into Tar.You will notice a black oil drip on the front left side of the head/tappit cover. REMOVE your plastic cover on top of the engine and inspect the injector valley. It will be obvious if your injector/s are leaking.
    Now if the injector valley is filled with the tar you will need to replace an injector seal/s.There are two way this will go, and the $ differance is big.
    The tar is going to get into the injector fork bolt threads, and when you remove the bolt on the fork to remove the injector it will SNAP! now you need to 1. pull the head, have it cleaned and remove the snaped bolt. 2. buy a new head at $2,700.
    So it is best to clean all the tar out of the valley, Buy chipping and using solvents then heat the injector bolts so the tar will thin from the heat and release the bolt to be pulled. 7 out of 10 sprinters I have looked at with 100,00 miles had signs of leaking injectors!!!!!!!! So let my painfull story be the lesson of the day. you can E-mail me at jfrogers01@yahoo.com if you need more info. Thanks J F Rogers (Express-1 3 1/2yrs)

  2. #2
    Junior Member
    Join Date
    Nov 2004
    Posts
    2

    Default leaking injector

    so I cleaned out all the tar, got the bolt out with no problem, cleaned the injector cavity in the head, got the old copper seal out installed a new copper seal, and new bolt....BUT the injector is still leaking!!! whats up?? its number 2 from the front 2002 sprinter 150000 mile...even with the leaking injector the engine runs great whats going on?

  3. #3
    Junior Member
    Join Date
    Jul 2009
    Location
    Mendon, Ny
    Posts
    67

    Default

    When the injector seal has failed the seat is usually damaged. M-B's answer is to replace the head. There are some shops that have had success with re-machining the seat but it takes some skill and the correct tooling.


 

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